| System | Designation | What it is used for |
|---|---|---|
| UNS (Unified Numbering System) | S32750 | The chemistry identifier used on mill certificates and in ASTM specifications |
| Common trade name | 2507 | Mill trade name that survives in day-to-day purchasing language and on drawings |
| ASTM forging grade | F53 | The grade designation inside ASTM A182 for flanges, forgings and forged fittings |
| EN / Werkstoff | 1.4410 (X2CrNiMoN25-7-4) | European designations used on EN 10204 certificates and European project specs |
| GB (China) | 022Cr25Ni7Mo4N | Chinese national standard designation; check the full composition before substituting |
| Not the same thing | S32760 / F55 / Zeron 100 | A different UNS number with deliberate copper and tungsten additions - see S32760 |
If you only remember one line from this page, make it this: the UNS number on the purchase order and the UNS number on the certificate must match, and every supplementary requirement you care about has to be written into the order, because the base ASTM specification does not include most of them. The duplex numbering system explains why S32750, S32760, S32205 and S31803 look similar but behave differently.
| Element | Limit | Why it is set there |
|---|---|---|
| Carbon (C) | 0.030 max | Held low to avoid carbide precipitation and to keep the phase balance stable |
| Manganese (Mn) | 1.20 max | Residual from steelmaking; higher levels would disturb the ferrite-austenite balance |
| Phosphorus (P) | 0.035 max | Impurity limit; high phosphorus hurts toughness |
| Sulfur (S) | 0.020 max | Impurity limit; kept low for toughness and for weldability |
| Silicon (Si) | 0.80 max | Deoxidiser residue; excess promotes intermetallic phases |
| Chromium (Cr) | 24.0 - 26.0 | Primary source of pitting and general corrosion resistance; drives PREN |
| Nickel (Ni) | 6.0 - 8.0 | Stabilises austenite; sets the phase balance and carries toughness |
| Molybdenum (Mo) | 3.0 - 5.0 | Resists pitting and crevice corrosion in chlorides; the second largest PREN term |
| Nitrogen (N) | 0.24 - 0.32 | Largest PREN term per unit, strengthens the alloy and reforms austenite in the weld HAZ |
| Copper (Cu) | 0.50 max | Not a deliberate addition in S32750. This is the clearest marker against S32760 |
| Iron (Fe) | Balance | Remainder of the composition |
On a certificate, read the heat analysis rather than the typical values a datasheet quotes. A heat at 24.2 percent chromium and 3.1 percent molybdenum is compliant but sits at a materially lower PREN than a heat at 25.6 percent and 4.0 percent. When pitting is the governing mechanism, that difference is the difference between a twenty-year service life and a five-year one, which is why project specifications usually add a minimum PREN rather than relying on the ASTM range alone.
316L is fully austenitic, S32750 is roughly half ferrite and half austenite, and that single difference explains almost every advantage and every fabrication difficulty of the material. Ferrite brings strength and chloride stress corrosion cracking resistance; austenite brings toughness; and the material only performs when both are present in the right proportion.
In an austenitic grade such as 316L stainless steel, a chloride stress corrosion crack can run continuously through the grain structure. In a duplex structure the crack has to cross a phase boundary every few micrometres, and the ferrite and austenite grains have different crystallographic orientations. The crack is repeatedly deflected and blunted. That is the metallurgical reason duplex survives chloride environments where 316L does not, and it is why the phase balance is a specification requirement rather than a metallurgical curiosity.
The same two-phase structure is also the reason super duplex has a narrow processing window. Between roughly 600 C and 950 C the ferrite phase is thermodynamically unstable and begins to decompose into sigma phase, chi phase and chromium nitrides. Every welding pass, every hot forming cycle and every slow cool through that band costs you toughness and corrosion resistance.
| Feature | 316L (austenitic) | 2205 (standard duplex) | S32750 (super duplex) |
|---|---|---|---|
| Phases present | Austenite only | Roughly 50:50 ferrite and austenite | Roughly 50:50 ferrite and austenite |
| Specified ferrite range | None (0 percent) | 35 - 55 percent | 35 - 55 percent |
| Test method for phase balance | Not applicable | ASTM E562 point count | ASTM E562 point count or ASTM E1245 image analysis |
| Magnetic response | Non-magnetic when annealed | Magnetically attractive | Magnetically attractive |
| Chloride SCC resistance | Poor above roughly 60 C | Good | Very good |
| Risk from thermal exposure | Sensitisation 425 - 815 C | Sigma and chi phase from about 600 C | Sigma and chi phase from about 600 C |
| Toughness retained at low temperature | Excellent | Good; verify with Charpy at -46 C | Good; verify with Charpy at -46 C |
ASTM A240 guarantees 795 MPa (115 ksi) minimum tensile strength, 550 MPa (80 ksi) minimum 0.2 percent proof strength, 15 percent minimum elongation and 310 HBW or 32 HRC maximum hardness. Those are minimums, not typical values - real mill certificates commonly show 600-650 MPa yield and 25-30 percent elongation.
The 550 MPa minimum proof strength is the number that changes a design. It is roughly double the 205 MPa minimum of 316L and about 22 percent above the 450 MPa minimum of 2205. In a pressure-containing shell or a long pipe run, that translates directly into reduced wall thickness, less weld metal, lighter supports and smaller lifting equipment.
What the ASTM minimums do not tell you is what a project specification will add. NORSOK M-630 material data sheet D51 raises elongation to 25 percent and adds a Charpy V-notch requirement at -46 C, because elongation and impact energy are the properties that collapse first when sigma phase appears. A plate can pass every ASTM requirement and still be unacceptable for a Norwegian offshore project.
| Requirement | ASTM A240 plate | ASTM A790 pipe | NORSOK M-630 MDS D51 |
|---|---|---|---|
| 0.2 percent proof strength, min | 550 MPa (80 ksi) | 550 MPa (80 ksi) | 550 MPa |
| Tensile strength, min | 795 MPa (115 ksi) | 800 MPa (116 ksi) | 800 MPa |
| Elongation, min | 15 percent | 15 percent | 25 percent (A5) |
| Hardness, max | 310 HBW / 32 HRC | 310 HBW / 32 HRC | 32 HRC (301 HB / 330 HV10) |
| Charpy V-notch | Not required by the base spec | Not required by the base spec | 45 J average / 35 J single at -46 C for thickness at or above 6 mm |
| Corrosion test | Not required by the base spec | Not required by the base spec | ASTM G48 Method A, 50 C, 24 h, no pitting at 20x, weight loss below 4.0 g/m2 |
| Ferrite content | Not required by the base spec | Not required by the base spec | 35 - 55 percent by ASTM E562, free of intermetallic phase at 400x |
| Temperature | Section II Part D Table 1A (Section VIII-1) | ASME B31.3 Table A-1 |
|---|---|---|
| 38 C / 100 F | 33.1 ksi (228 MPa) | 38.7 ksi (267 MPa) |
| 93 C / 200 F | 33.0 ksi (228 MPa) | 38.5 ksi (265 MPa) |
| 149 C / 300 F | 31.2 ksi (215 MPa) | 36.4 ksi (251 MPa) |
| 204 C / 400 F | 30.0 ksi (207 MPa) | 35.1 ksi (242 MPa) |
| 260 C / 500 F | 29.6 ksi (204 MPa) | 34.5 ksi (238 MPa) |
| 315 C / 600 F | 29.4 ksi (203 MPa) | 34.3 ksi (236 MPa) |
For a full property breakdown including how the values vary through thickness, see the S32750 mechanical and physical properties reference.
Three matter in practice: the material is magnetic, it has a lower thermal expansion coefficient than austenitic stainless steel, and its high strength means springback during forming is much larger than a fabricator used to 316L will expect.
Thermal expansion of roughly 13.0 x 10-6 per K between 20 and 100 C sits between carbon steel and austenitic stainless steel. That is genuinely helpful in a duplex-to-carbon-steel transition joint, because the differential expansion across the weld is smaller than it would be with 316L. Thermal conductivity is modest at about 14-17 W/m.K, which is why heat stays in the weld zone and why interpass control matters so much.
| Property | Typical value | Why it matters to you |
|---|---|---|
| Density | 7.8 g/cm3 | Slightly below austenitic stainless steel, so a like-for-like volume weighs marginally less |
| Modulus of elasticity | 200 GPa | Similar to carbon steel; elastic deflection calculations carry over directly |
| Thermal expansion, 20-100 C | 13.0 x 10-6 /K | Lower than 316L, which reduces thermal stress in mixed-material systems |
| Thermal conductivity | 14 - 17 W/m.K | Low, so heat concentrates in the weld and interpass temperature climbs quickly |
| Specific heat capacity | About 460 - 500 J/kg.K | Used for heat input and cooling rate calculations on thick sections |
| Electrical resistivity | About 0.8 micro-ohm.m | Higher than carbon steel; affects resistance welding set-ups |
| Magnetic response | Attractive to a magnet | Duplex is ferromagnetic because of the ferrite phase. Plan for it near compasses, magnetic sensors and mine-countermeasures equipment |
The magnetic property catches people out. A magnet sticks to super duplex plate. It is not a sign that the material has been mis-supplied, and it is not a defect. But it does matter on a vessel or a subsea structure where magnetic signature is controlled, and it is the easiest way to tell duplex from austenitic in a stores yard before you reach for a spectrometer.
| Grade | Typical Cr / Mo / N | Typical PREN | What that buys you |
|---|---|---|---|
| 316L | 17 / 2.1 / 0.06 | About 25 | General corrosion resistance only. Pits and cracks in warm chloride service |
| 317L | 18 / 3.2 / 0.06 | About 29 | Modest step up; still an austenitic grade with the same SCC weakness |
| Duplex 2205 (S32205) | 22 / 3.1 / 0.17 | 34 - 38 | Solid duplex performance for mildly aggressive chloride service at lower cost - see 2507 versus 2205 |
| Super duplex S32750 | 25 / 4.0 / 0.28 | 41 - 43 | Seawater, brine, sour service and high-chloride process duty |
| Super duplex S32760 | 25 / 3.6 / 0.25 | 40 - 42 | Similar PREN plus copper and tungsten for reducing acid duty - see S32760 |
| 6 percent Mo austenitic (254SMo) | 20 / 6.1 / 0.20 | About 43 | Similar ranking by a completely different route; better formability, lower strength - see 254SMo |
ASTM A240 carries a supplementary requirement for PREN above 41 on S32750, and NORSOK M-630 sets 40.0 as the floor. Neither is a guarantee of performance. What actually protects you is the corrosion test: an ASTM G48 Method A exposure at 50 C for 24 hours with no pitting at 20x magnification and weight loss below 4.0 g/m2. That test measures the material you are buying rather than the composition you hope it has.
Chromium, molybdenum and nitrogen raise the pitting and crevice thresholds, and the dual phase microstructure blocks chloride stress corrosion cracking. Typical critical pitting temperature is 55-70 C by ASTM G48 Method E and typical critical crevice temperature is 40-50 C by Method F, with project minimums commonly set at 50 C and 35 C respectively.
Pitting and crevice corrosion are the same mechanism under different geometry. Both start when the passive film breaks down locally in the presence of chlorides and the pit chemistry becomes self-accelerating. A crevice - under a gasket, a lap joint, a tube-to-tubesheet expansion or a deposit - is simply a pre-made pit, which is why the critical crevice temperature of any stainless steel is always well below its critical pitting temperature and why design, not alloy choice, eliminates most crevice problems.
Chloride stress corrosion cracking is where duplex earns its price. The crack must repeatedly cross ferrite-austenite phase boundaries, and the phase with the lower electrochemical potential can act as a sacrificial barrier. A 316L system that cracks in months above roughly 60 C in a chloride environment can often run for decades in S32750 at the same conditions. There is no code-approved upper limit for duplex, because the threshold depends on chloride concentration, pH, oxygen, stress level and surface condition simultaneously.
| Test | Conditions | What it tells you |
|---|---|---|
| ASTM G48 Method A | 6 percent ferric chloride, 50 C, 24 hours, as-delivered surface | Whether the delivered product is free of the gross defects that cause early pitting. NORSOK M-630 acceptance: no pitting at 20x and weight loss below 4.0 g/m2 |
| ASTM G48 Method E | Ferric chloride, temperature stepped until pitting starts | Critical pitting temperature. Typically 55-70 C for S32750 |
| ASTM G48 Method F | Ferric chloride crevice assembly, temperature stepped | Critical crevice temperature. Typically 40-50 C for S32750 |
| ASTM A923 Method A | Sodium hydroxide electrolytic etch, metallographic review | Rapid screening for intermetallic phases in the microstructure |
| ASTM A923 Method B | Charpy impact at a specified temperature | Whether toughness has been lost to sigma or chi phase |
| ASTM A923 Method C | Ferric chloride exposure of a specific specimen | Whether corrosion resistance has been lost to intermetallic phases |
| ASTM G36 | Boiling magnesium chloride under controlled stress | Comparative chloride stress corrosion cracking screening |
| ASTM A380 / A967 | Pickling and passivation practice | Removal of heat tint and free iron, and restoration of the passive film after welding |
Two practical notes. First, the as-delivered surface condition is part of the test - NORSOK requires the specimen to be tested with its production surface including pickling, because a bright annealed surface and a badly heat-tinted surface are not the same product. Second, the corrosion test is run on the parent metal unless you order it on the weldment as well. If your risk is in the weld, specify G48 on a production weld coupon, not just on the plate certificate.
For a full treatment of S32750 in seawater service - including chlorination dosing, velocity and stagnation, hydrotest traps and 20-year lifecycle cost - read Super Duplex S32750 for Seawater Desalination: A Technical Guide.
The codes permit 315 C. The metallurgy does not. Continuous service is normally capped around 250-300 C, the material must never sit in the 400-550 C band because of 475 C embrittlement, and it must never dwell between 600 and 950 C because that is where sigma and chi phase form.
There are two independent limits and engineers routinely confuse them. The code limit is an administrative ceiling derived from allowable stress and creep data. The metallurgical limit is set by phase stability and is almost always the binding constraint. A vessel can be fully code-compliant at 300 C and still embrittle in service if the operating profile keeps it there for years.
| Limit | Value | Source and consequence |
|---|---|---|
| ASME Section VIII-1 maximum | 315 C (600 F) | Section II Part D listing for SA-240; above this there is no allowable stress |
| ASME B31.3 maximum | 315 C (600 F) | Table A-1 listing; minimum design temperature without impact testing is about -51 C |
| ASME B31.1 maximum | 250 C (480 F) | Power piping listing is more conservative |
| Impact test exemption floor | About -29 C for VIII-1, -51 C for B31.3 | Below these temperatures you must demonstrate toughness, usually with Charpy testing |
| Practical continuous service ceiling | 250 - 300 C | Risk of long-term embrittlement rises sharply at the top of this band |
| 475 C embrittlement band | 400 - 550 C, worst near 475 C | Chromium-rich alpha prime precipitates in ferrite. Hardness rises, toughness collapses |
| Sigma phase formation band | 600 - 950 C, fastest near 800 - 850 C | Sigma and chi phase consume chromium and molybdenum from the surrounding matrix |
| Chi phase formation band | 700 - 900 C | Forms faster than sigma and is equally damaging to toughness |
| Chromium nitride precipitation | 600 - 900 C in ferrite | Cr2N in the weld heat-affected zone; controlled by heat input and cooling rate |
| Solution annealing range | 1025 - 1125 C | The only thermal cycle the material is designed to receive, followed by water quench |
Do not use it above about 300 C, in strong reducing acids without copper-bearing S32760 or a nickel alloy, in a design you cannot weld within the heat input and interpass window, or where the corrosion mechanism is one that PREN does not address. S32750 solves chloride and sour service problems; it does not solve every corrosion problem.
Being explicit about exclusion is what separates a materials guide from a sales page. S32750 is a superb alloy inside its envelope and an expensive mistake outside it. The table below lists the common cases where a different material is the correct answer.
| Situation | Why S32750 fails or is wasted | Better choice |
|---|---|---|
| Continuous service above about 300 C | Sigma phase and 475 C embrittlement are time-temperature driven; no Code allowable stress exists above 315 C | Inconel 625 or another nickel alloy for strength and stability |
| Hydrochloric or hot sulfuric acid at meaningful concentration | Duplex stainless steels rely on a passive film that reducing acids destroy regardless of PREN | Hastelloy C276 or another nickel-chromium-molybdenum alloy |
| Strong reducing acid where copper helps | S32750 has no deliberate copper addition | S32760 / F55 with copper and tungsten |
| Ambient fresh water with negligible chlorides | Paying for PREN that will never be used, and accepting harder fabrication for nothing | 316L or duplex 2205 |
| Complex cold-formed parts with tight radii | High proof strength means high springback and roughly double the forming load of 316L | An austenitic grade, or redesign the part around a larger bend radius |
| Thick section welded in the field with limited process control | Holding 0.5-1.5 kJ/mm and 100 C interpass on site is hard; failures concentrate in the weld HAZ | Shop-fabricated spools - see prefabrication versus field welding |
| Cathodically protected structure with high strength and hardness | Hydrogen induced stress cracking risk under cathodic protection rises with strength, hardness and applied stress | Control hardness, limit cathodic protection potential, and follow a HISC assessment such as DNV guidance |
| Service requiring non-magnetic material | Duplex is ferromagnetic because of the ferrite phase | An austenitic stainless steel or a nickel alloy |
If none of these exclusions applies and your driver is chlorides, seawater, brine or sour service, S32750 is very likely the right shortlist candidate. The next question is whether you need the copper-bearing variant or whether standard duplex will do - which is what the comparison section below is for.
Use ER2594 or E2594 filler metal, hold heat input between roughly 0.5 and 1.5 kJ/mm, keep interpass temperature at 100 C maximum, shield with argon containing 2-3 percent nitrogen, purge the root, and never apply post-weld heat treatment other than a full solution anneal. Every one of those controls exists to keep the ferrite-austenite balance in the weld and heat-affected zone inside the band the alloy was designed for.
Welding is where super duplex projects succeed or fail. The parent plate arrives with a correctly balanced microstructure produced under mill control. The weld thermal cycle destroys that balance locally: the heat-affected zone is heated into a temperature range where ferrite is stable and austenite dissolves, and what happens on cooling determines whether the joint performs. Cool too quickly and the HAZ stays too ferritic, with poor toughness. Cool too slowly and nitrides and intermetallic phases precipitate.
Filler metal choice follows a single rule: the weld metal must be at least as corrosion resistant as the parent metal after dilution. For S32750 that means ER2594, a 25 percent chromium, 9 percent nickel, 4 percent molybdenum, nitrogen-bearing filler. ER2209 is a 2205 filler and is under-matched for 2507; a 316L filler is far worse. Dilution with the parent metal pulls the weld composition down, which is exactly why the filler is over-alloyed in the first place.
| Joint | Recommended filler | Why |
|---|---|---|
| S32750 to S32750 | ER2594 / E2594 (GTAW, GMAW, SMAW) | Over-alloyed 25Cr-9Ni-4Mo-N composition keeps weld metal PREN at or above the parent after dilution |
| S32750 to S32760 | ER2594 | Satisfies both parents; confirm the project specification allows a single filler |
| S32750 to duplex 2205 | ER2594 | Match the higher-alloyed parent. ER2209 would under-match the 2507 side |
| S32750 to 316L | ER2594 or a nickel-based filler such as ERNiCrMo-3 | Avoids a diluted weld with less molybdenum than either parent; choose the nickel filler where thermal expansion mismatch or service temperature is a concern |
| S32750 to carbon steel | ER2594 for the buttering layer, then a suitable transition filler | Butter the carbon steel side first, then weld the duplex joint, so the fusion zone never forms a martensitic band |
| Root runs | ER2594 with argon back purge | Unpurged roots form heavy chromium oxide - 'sugaring' - that is a corrosion initiation site no amount of downstream pickling fully removes |
| Parameter | Target | Consequence of getting it wrong |
|---|---|---|
| Heat input | 0.5 - 1.5 kJ/mm typical; 2.5 kJ/mm is the usual absolute ceiling | Too low: excessive ferrite in the HAZ, low toughness. Too high: sigma, chi and nitride precipitation |
| Interpass temperature | 100 C maximum for 25Cr super duplex | Above the limit the joint spends too long in the precipitation band during multipass welding |
| Preheat | None, beyond removing moisture | Duplex does not need hydrogen crack prevention. Heating simply pushes the joint toward the precipitation band |
| Shielding gas | Argon with 2 - 3 percent nitrogen for GTAW and GMAW | Nitrogen helps reform austenite in the weld and HAZ. Too much nitrogen risks porosity |
| Root purge | Argon purge verified with an oxygen meter before striking the arc | Oxygen above a low ppm level produces heavy oxide scale and an immediate corrosion initiation site |
| Post-weld heat treatment | None, or full solution anneal at 1025 - 1125 C with water quench | A 600 - 700 C stress relief precipitates sigma phase and ruins the joint |
| Ferrite in weld metal | Within the range the specification allows, commonly 30 - 65 percent | Outside the band, verify with a point count on the qualification coupon |
| Consumable condition | Dry, sealed, handled like any stainless consumable | Moisture and hydrocarbon contamination from handling are a common source of porosity |
Our Inconel 625 welding guide and Hastelloy C276 welding guide show the same qualification discipline applied to nickel alloys, which is useful if your project uses both families.
Exactly one thermal cycle: solution annealing at 1025-1125 C followed by rapid water quenching. There is no ageing, no tempering, no normalising and no subcritical stress relief. Anything else you do to this alloy in a furnace is either a full solution anneal or damage.
The purpose of the solution anneal is twofold: dissolve any intermetallic phases and precipitates that formed during hot working, and re-establish the correct ferrite-austenite balance. The quench is not an optional finishing step. Its only job is to move the material through the 600-1000 C band fast enough that sigma and chi phase do not have time to nucleate. A slow cool through that band undoes the entire heat treatment.
| Thermal cycle | Temperature range | Result |
|---|---|---|
| Solution annealing (the specified condition) | 1025 - 1125 C, water quench | Correct condition. Dissolves precipitates and sets the phase balance |
| Hot forming | Roughly 1000 - 1150 C | Acceptable, but the component must be re-solution annealed and quenched afterwards |
| Post-weld solution anneal | 1025 - 1125 C, water quench | Used for heavy sections, hot-formed parts and safety-critical weldments |
| Stress relief - never do this | 550 - 700 C | Precipitates sigma and chi phase. Destroys toughness and corrosion resistance |
| 475 C embrittlement band | 400 - 550 C | Alpha prime precipitation in ferrite. Progressive hardening and loss of toughness |
| Sigma phase band | 600 - 950 C, fastest near 800 - 850 C | Brittle intermetallic; removes chromium and molybdenum from the surrounding matrix |
| Chi phase band | 700 - 900 C | Forms faster than sigma; equally damaging to impact energy |
| Sensitisation band (austenitic grades, for contrast) | 425 - 815 C | An austenitic problem, not a duplex one. Do not carry the 316L rule across |
NORSOK M-650 is the qualification standard that matters for mills and heat treaters. It requires the manufacturer to demonstrate that the furnace can hold temperature uniformity, that the quench is fast enough, and that production material meets the full test set. A certificate that states 'solution annealed' without stating temperature, soak time and cooling medium does not tell you whether the heat treatment was performed correctly - and NORSOK M-630 requires all three to be stated.
The most common heat treatment failure is not a furnace that ran too cold. It is a furnace that cooled too slowly, or a heavy section whose core did not quench as fast as the surface. Thick plate and heavy forgings are the highest risk, which is why specifications call for testing at mid-thickness and at quarter-thickness rather than only at the surface.
If you suspect a component has seen the precipitation band, the tests to run are ASTM A923 for intermetallic phase, a Charpy V-notch at the design temperature for toughness, and ASTM G48 Method A for corrosion resistance. Hardness alone is not conclusive, though a reading well above 32 HRC is a strong indicator.
Expect roughly twice the forming force of 316L, larger minimum bend radii, and noticeably more springback. Hot form above about 1000 C and re-solution anneal afterwards. Machine it with rigid set-ups, sharp positive-rake carbide tools and generous coolant, and finish with pickling and passivation using dedicated stainless tooling.
The high proof strength that makes super duplex attractive in service is exactly what makes it harder to form. Press brake tonnage scales with strength, springback scales with the ratio of yield strength to modulus, and the material work hardens quickly. A fabricator who sets up the job from 316L experience will get parts that are out of tolerance and a die that is overloaded.
For product-form specific guidance, see S32750 plate to ASTM A240 and duplex and super duplex pipe.
A240 for plate, A790 for seamless and welded pipe, A789 for tube, A182 grade F53 for forgings and flanges, A815 for wrought fittings, A276 and A479 for bar. ASME adopts most of these with an SA prefix. Then, on top of the ASTM base specification, project standards such as NORSOK M-630, NORSOK M-650 and NACE MR0175 / ISO 15156 add the requirements that actually determine whether the material performs.
An ASTM specification is a floor, not a specification. It defines chemistry, mechanical properties, permissible testing and dimensional tolerance. It does not, by default, require a corrosion test, an impact test, a ferrite measurement or a freedom-from-intermetallic-phase check. Those come from supplementary requirements you invoke, or from a project standard such as NORSOK M-630 that bundles them.
| Product form | ASTM specification | ASME adoption | Notes |
|---|---|---|---|
| Plate, sheet and strip | ASTM A240 / A240M | SA-240 | Solution annealed 1025-1125 C and water quenched; PREN above 41 is a supplementary requirement |
| Seamless and welded pipe | ASTM A790 / A790M | SA-790 | The standard specification for pressure pipe in this grade |
| Seamless and welded tube | ASTM A789 / A789M | SA-789 | Commonly used for heat exchanger and instrumentation tubing |
| Electric fusion welded pipe | ASTM A928 | SA-928 | Classes 1 to 5 define the extent of radiography and whether the weld is cold worked |
| Forgings, flanges, forged fittings | ASTM A182 grade F53 | SA-182 | F53 is the grade designation for S32750; F55 is S32760 |
| Wrought buttwelding fittings | ASTM A815 | SA-815 | Elbows, tees, reducers and caps; the S32750 designation appears with the WP prefix |
| Bar and shapes | ASTM A276, ASTM A479 | SA-479 | A276 for general shapes, A479 for bar intended for pressure-containing use |
| Castings | ASTM A995 grade 5A | SA-995 | Cast equivalent; mechanical properties differ from wrought material and must be verified |
| Pipe fittings, forged | ASTM A182 F53 with ASME B16.11 | SA-182 | Dimensional standard is separate from the material standard |
| Standard | What it governs | Why it matters for S32750 |
|---|---|---|
| NORSOK M-630 | Material data sheets that select the options and add requirements to the base standard | MDS D51 for 25Cr duplex sets PREN at or above 40, elongation at 25 percent, Charpy at -46 C, G48 Method A at 50 C and ferrite at 35-55 percent |
| NORSOK M-650 | Qualification of manufacturers of special materials | Requires the mill or heat treater to demonstrate furnace uniformity, quench capability and reproducible properties before supplying |
| NORSOK M-601 | Welding and inspection of piping | Sets welding consumable qualification, heat input, interpass and examination extent |
| NACE MR0175 / ISO 15156-3 | Materials for H2S containing environments | S32750 is listed in the solution annealed condition; maximum hardness is commonly 32 HRC and projects frequently tighten it to 28 HRC |
| ASME Section VIII Division 1 | Pressure vessel construction | Provides the allowable stress and the design rules; maximum temperature 315 C |
| ASME B31.3 | Process piping | Provides a different allowable stress basis; maximum temperature 315 C |
| ASME Section IX | Welding procedure and welder qualification | Defines how the WPS and PQR must be qualified for the thickness and process you use |
| ASTM A923 | Detection of detrimental intermetallic phase in duplex stainless steel | The test that catches sigma and chi phase before it reaches your fabrication shop |
| EN 10204 | Types of inspection documents | 3.1 is a mill declaration with test results; 3.2 adds third-party witness |
Two documentation points save the most arguments later. First, always name the standard edition on the purchase order - a 2019 edition and a 2024 edition can differ in testing requirements. Second, decide early whether you need EN 10204 3.1 or 3.2. Type 3.1 is a mill declaration with actual test results signed by an authorised representative; Type 3.2 adds independent third-party witness of the testing. Critical offshore and sour projects almost always ask for 3.2.
UNS S32750 equals EN 1.4410 (X2CrNiMoN25-7-4), equals ASTM A182 grade F53, equals the trade name 2507, and is close to GB 022Cr25Ni7Mo4N. It is not the same as S32760, S32550, S39274 or 1.4507, and it is not the same as the 2205 family despite the similar numbering.
Equivalence here means 'the same chemistry within tolerance', not 'automatically substitutable'. Standards bodies set slightly different limits on minor elements and on mechanical properties, so an equivalent designation is a starting point for a technical review, not a permission slip. The check that matters is whether the substitute meets every supplementary requirement on your purchase order - PREN, ferrite, impact energy and corrosion test included.
| System or country | Equivalent designation | Status |
|---|---|---|
| UNS | S32750 | Primary designation |
| EN / Werkstoff | 1.4410, X2CrNiMoN25-7-4 | Full equivalent |
| ASTM forging grade | F53 | Full equivalent for A182 forgings, flanges and fittings |
| Trade names | 2507, SAF 2507, UR 52N+, Avesta 2507 | Mill trade names for the same UNS chemistry |
| GB / China | 022Cr25Ni7Mo4N | Near equivalent; verify minor element limits |
| ASTM cast grade | A995 grade 5A (J93404) | Cast form; different mechanical properties, verify before substituting for wrought |
| ISO | X2CrNiMoN25-7-4 | Aligned with the EN designation |
| Not equivalent | S32760 / F55 / Zeron 100, 1.4501 | Different UNS number with deliberate copper and tungsten |
| Not equivalent | S32550 / Ferralium 255, 1.4507 | Different alloy with copper; not a drop-in substitute |
| Not equivalent | S32205 / S31803 / 2205 / F51, 1.4462 | Standard duplex with lower PREN and lower strength |
When a supplier proposes an equivalent, ask for the actual heat analysis and calculate PREN with the formula on your purchase order. Then ask for the ferrite, hardness, impact and corrosion results. If all five match, the substitution is defensible. If the supplier can only offer the designation and not the data, it is not an equivalence argument, it is an assumption. Our Inconel 625 equivalent grades guide applies the same method to a nickel alloy.
Start with ASTM A790 for seamless or welded pipe, size it with the allowable stress from the code you are building to, choose seamless versus welded on the basis of thickness, diameter and service, and add supplementary requirements for corrosion testing and impact toughness. Then specify the examination extent, because a pipe is only as good as the inspection written into the order.
The seamless versus welded decision is usually driven by availability and wall thickness. Seamless A790 is the default for high-pressure, small-to-medium diameter and sour service. Welded A790 or A928 electric fusion welded pipe becomes practical at larger diameters and heavier walls, provided the weld is fully radiographed and the class requirement is understood. A928 class 1 through class 5 differ precisely in how much of the weld is examined and whether the weld seam is cold worked and re-annealed.
| Decision | Options | How to decide |
|---|---|---|
| Specification | A790 seamless, A790 welded, A928 EFW classes 1-5 | A790 seamless for critical and sour duty; A928 only with the class and radiography extent stated on the order |
| Wall thickness | ASME B36.10 or B36.19 schedules | Calculate from the design pressure with the correct allowable stress, then add corrosion allowance and any erosion allowance - see ASME B36.19 dimensions and weights |
| Corrosion test | ASTM G48 Method A at 50 C for 24 hours | NORSOK acceptance: no pitting at 20x, weight loss below 4.0 g/m2, tested on the as-delivered internal and external surface |
| Impact testing | Charpy V-notch at -46 C | 45 J average and 35 J single for wall thickness at or above 6 mm under NORSOK M-630 |
| Ferrite content | 35 - 55 percent by ASTM E562 | Verified near surface and at mid-thickness; the test must report both |
| Nondestructive examination | UT, RT, PT to the applicable ASME or project requirement | State the method, the extent and the acceptance standard on the order, not just 'NDE' |
| Length and end finish | Random or fixed length, plain, bevelled or threaded | Bevel to the WPS joint design; confirm bevelling does not introduce carbon steel contamination |
| Certification | EN 10204 3.1 or 3.2 | Choose 3.2 when a third party must witness the mechanical and corrosion testing |
Order to ASTM A240 or ASME SA-240, specify the solution annealed and water quenched condition, add PREN, ferrite, hardness, impact and corrosion testing as supplementary requirements, and specify ultrasonic examination for plate that will be welded into a pressure boundary. Thickness drives almost every additional requirement.
Plate is where thickness effects bite hardest. A 10 mm plate quenches evenly. A 60 mm plate has a core that cools far more slowly than its surface, and the core is where sigma phase and an unbalanced phase fraction hide. This is why heavy plate specifications call for testing at quarter-thickness and mid-thickness, and why ultrasonic examination to a standard such as ASTM A578 or equivalent matters before you cut expensive shapes out of it.
| Decision | Options | How to decide |
|---|---|---|
| Specification | ASTM A240 / ASME SA-240 | The only flat-rolled specification for this grade; confirm the edition on your order |
| Condition | Solution annealed at 1025 - 1125 C and water quenched | Require the certificate to state temperature, soak time and cooling medium |
| Thickness range | Typically 3 mm to about 80 mm in production | Above roughly 40 mm, require through-thickness testing and discuss quench capability with the mill before ordering |
| PREN | Minimum 40 (NORSOK) or 41 (ASTM supplementary requirement) | Write the formula on the order: percent Cr + 3.3 x percent Mo + 16 x percent N |
| Corrosion test | ASTM G48 Method A at 50 C for 24 hours | No pitting at 20x and weight loss below 4.0 g/m2 on the as-delivered surface |
| Intermetallic phase check | ASTM A923 Method A, B or C | Method B Charpy and Method C corrosion give quantitative evidence; Method A is a screen |
| Impact testing | Charpy V-notch at -46 C for thickness at or above 6 mm | 45 J average, 35 J single, tested at the location the specification names |
| Ultrasonic examination | ASTM A578 or equivalent, with the acceptance level stated | Detects mid-thickness laminations before they become a weld repair |
| Surface finish | Hot rolled annealed and pickled; No.1 or 2B depending on route | Match the finish to the service; a rougher surface pits more readily |
| Cutting | Plasma, laser or waterjet with the heat-affected zone removed | Thermal cut edges must be ground back to sound metal before welding |
For general guidance on specifying stainless plate dimensions and finishes, see the stainless steel plate buying guide and how to choose plate thickness. For the product itself, see alloy plate supply.
Against 316L, S32750 roughly doubles proof strength and lifts PREN from about 25 to about 42. Against 2205 it adds roughly 5 PREN points and about 100 MPa of proof strength. Against S32760 it is nearly identical in strength and PREN, and the difference is the deliberate copper and tungsten in S32760 that helps in reducing acids.
This is the decision most project teams actually face, and it is worth stating plainly: the choice between these four grades is a choice about which corrosion mechanism governs. If the mechanism is chloride pitting or crevice corrosion, PREN is your ranking tool. If it is chloride stress corrosion cracking, the duplex microstructure matters more than PREN. If it is a reducing acid, neither PREN nor the microstructure saves you and you need copper or a nickel alloy.
| Factor | S32750 (super duplex) | S32760 / F55 | Duplex 2205 (S32205) | 316L |
|---|---|---|---|---|
| UNS / grade | S32750, F53, 1.4410 | S32760, F55, 1.4501 | S32205, F51, 1.4462 | S31603 |
| Chromium / molybdenum / nitrogen | 25 / 4.0 / 0.28 | 25 / 3.6 / 0.25 | 22 / 3.1 / 0.17 | 17 / 2.1 / 0.06 |
| Typical PREN | 41 - 43 | 40 - 42 | 34 - 38 | About 25 |
| Proof strength, min | 550 MPa (80 ksi) | 550 MPa (80 ksi) | 450 MPa (65 ksi) | 170 MPa (25 ksi) |
| Tensile strength, min | 795 MPa (115 ksi) | 750 MPa (108 ksi) | 655 MPa (95 ksi) | 485 MPa (70 ksi) |
| Chloride SCC resistance | Very good | Very good | Good | Poor above about 60 C |
| Reducing acid resistance | Fair | Better, copper-bearing | Fair | Poor |
| Welding difficulty | Highest of the four | Highest of the four | Moderate | Easiest |
| Relative material cost | High | High | Moderate | Lowest |
| Best used for | Seawater, brine, sour service, high-chloride process duty | Reducing acid plus chloride duty | Mild chloride duty, cost-sensitive projects | Non-chloride process and general service |
Almost every field failure traces back to one of five causes: thermal exposure that precipitated sigma phase, a weld made outside the heat input and interpass window, the wrong filler metal, a crevice that the design created and no alloy can survive, or the wrong material delivered into the order. Four of the five are preventable at the design and purchasing stage.
That fifth cause deserves emphasis because it is the one nobody budgets for. S32750, S32760 and 2205 look identical, machine identically and weigh the same. A plate marked 2507 that is actually 2205 will pass dimensional inspection, weld normally and then pit years early in seawater. Positive material identification is the only routine control that catches it, and it costs a few minutes per heat.
| Problem | How you see it | Root cause | Corrective action |
|---|---|---|---|
| Sigma phase embrittlement | Charpy energy collapses; hardness rises above 32 HRC; pitting in service | Slow cooling through 600 - 950 C, or a subcritical stress relief applied by mistake | Full solution anneal at 1025 - 1125 C with water quench. On installed equipment, cut out and replace. Prevent by specifying ASTM A923 and quench documentation |
| 475 C embrittlement | Progressive hardening and loss of toughness after years of service | Long-term exposure between 400 and 550 C | Limit service temperature. The condition is only reversible by full solution annealing, so control it in design, not in maintenance |
| Chromium nitride in the weld HAZ | Low HAZ toughness and reduced pitting resistance near the fusion line | Excessive heat input, or too slow a cooling rate through 600 - 900 C | Reduce heat input, enforce 100 C maximum interpass, add nitrogen to the shielding gas, and qualify the procedure on the production thickness |
| Excess ferrite in the weld | High hardness, low impact energy, susceptibility to hydrogen cracking | Heat input too low, so austenite did not reform on cooling | Raise heat input into the 0.5 - 1.5 kJ/mm band, use nitrogen-bearing shielding gas, and verify ferrite on the coupon |
| Under-matched weld metal | Preferential corrosion of the weld bead or the fusion line | ER2209 or a 316L filler used on S32750, or excessive dilution on a thin joint | Weld with ER2594 or E2594; on dissimilar joints match the higher-alloyed parent |
| Crevice corrosion at flanges and gaskets | Localised attack under gasket faces, lap joints and tube-to-tubesheet joints | Geometry, not alloy. A crevice defeats any stainless grade at the right temperature | Redesign to eliminate the crevice, use welded instead of flanged joints where possible, control chlorination and temperature, and select gasket material deliberately |
| Heat tint and iron contamination | Rust staining and shallow pitting after commissioning | Welding without purge, or carbon steel tools, slings and grinding wheels | Purge the root, pickle to ASTM A380, passivate to ASTM A967, and segregate stainless handling tooling |
| Hydrogen induced stress cracking under cathodic protection | Cracking in highly stressed, cathodically protected components | Combination of high hardness, high applied stress and hydrogen from cathodic protection | Limit hardness, control cathodic protection potential, reduce stress concentrations, and complete a dedicated HISC assessment |
| Wrong grade delivered | Material performs below expectation with no visible defect at receipt | Supply chain substitution of 2205 for 2507, or S32760 for S32750, without agreement | Positive material identification on every heat or piece; certificate review against the purchase order line by line |
| Pitting after hydrostatic testing | Corrosion found at or near the water line rather than at the lowest point | Chloride-bearing test water left standing, then drained slowly and not dried | Limit test water to about 50 ppm chloride, drain immediately, and dry all internal surfaces |
Notice how many of those rows end with 'specify it on the purchase order'. That is not coincidence. Super duplex is a specification-driven material: the alloy is capable, but the capability only arrives if you ask for the tests that prove it.
Super Duplex S32750 is a 25 percent chromium duplex stainless steel with a mixed ferrite-austenite microstructure, roughly 41 to 43 PREN and a minimum 0.2 percent proof strength of 550 MPa. It is supplied solution annealed and water quenched, and it is used for seawater, brine, high-chloride process duty and sour oil and gas service where 316L and standard duplex 2205 do not last.
Yes. 2507 is the mill trade name for UNS S32750. The same chemistry also appears as ASTM A182 grade F53 for forgings and as EN 1.4410 or X2CrNiMoN25-7-4 in European standards. Always put the UNS number on the purchase order so there is no ambiguity.
S32760 contains deliberate copper at 0.5 to 1.0 percent and tungsten at 0.5 to 1.0 percent, which improves resistance in reducing acids. S32750 has neither, with copper capped at 0.50 percent as a residual. Strength and PREN are very similar, so the choice rests on whether the process fluid is a reducing acid.
Yes, substantially. ASTM A240 lists a minimum 0.2 percent proof strength of 550 MPa for S32750 against 170 MPa for 316L, and 795 MPa minimum tensile against 485 MPa. In practice that lets a designer reduce pressure-containing wall thickness appreciably for the same design conditions.
Typically 41 to 43, calculated as percent Cr + 3.3 x percent Mo + 16 x percent N. ASTM A240 carries a supplementary requirement for PREN above 41 and NORSOK M-630 sets a floor of 40.0. Always write the formula on the purchase order, because more than one PREN convention is in circulation.
ASME Section VIII-1 and B31.3 list SA-240 S32750 to 315 C, and B31.1 stops at 250 C. Metallurgically, continuous service is normally capped around 250 to 300 C because sigma phase forms from about 600 C and 475 C embrittlement develops between 400 and 550 C.
No. A subcritical stress relief at 550 to 700 C precipitates sigma and chi phase and destroys both toughness and corrosion resistance. The only heat treatment this alloy receives is a solution anneal at 1025 to 1125 C followed by water quenching.
Solution annealing at 1025 to 1125 C followed by rapid water quenching. There is no ageing, no tempering and no normalising step. The certificate should state the annealing temperature, the soak time and the cooling medium.
ER2594 for GTAW and GMAW, E2594 for SMAW, and ER2594 with an argon back purge for root runs. Do not use ER2209 or a 316L filler, because dilution with the parent metal would leave the weld metal with less chromium and molybdenum than the plate it joins.
Roughly 0.5 to 1.5 kJ per millimetre is the practical window, with 2.5 kJ/mm a common absolute ceiling. Too little heat input leaves the heat-affected zone over-ferritic and brittle; too much allows sigma, chi and nitride precipitation.
100 C for 25Cr super duplex. Standard 22Cr duplex such as 2205 is commonly allowed up to 150 C, and the tighter limit for super duplex is one of the details most often missed on site.
No. PWHT for duplex stainless steel is not a stress relief in the carbon steel sense. It can only be a full solution anneal at 1025 to 1125 C with a water quench, which is normally impractical on a fabricated assembly and unnecessary if the welding procedure is controlled.
Sigma phase is a brittle intermetallic compound rich in chromium and molybdenum that precipitates in the ferrite between roughly 600 and 950 C, fastest near 800 to 850 C. It can cut Charpy impact energy by 80 percent or more and removes alloying elements from the surrounding matrix, so pitting resistance falls at the same time.
Between about 400 and 550 C, and worst near 475 C, the ferrite phase separates into chromium-rich alpha prime and iron-rich alpha. Hardness rises and toughness collapses progressively with time. It is the reason duplex service temperature is capped well below the code allowable limit.
ASTM A923 is the standard route. Method A is a sodium hydroxide electrolytic etch with metallographic review, Method B is Charpy impact testing, and Method C is a ferric chloride corrosion test. A falling Charpy energy and pitting in Method C together are conclusive.
Yes. The ferrite phase makes duplex stainless steel ferromagnetic, and a magnet will stick to it. This is normal and not a sign of incorrect supply, but it matters where magnetic signature is controlled or where a magnet is being used as a quick sorting tool.
Yes, it is one of the standard alloys for seawater service. Typical critical pitting temperature is 55 to 70 C and typical critical crevice temperature is 40 to 50 C, which puts it well above 316L and above duplex 2205. Design still governs: crevices, stagnation and chlorination practice decide the outcome as much as the alloy does.
Yes. It is listed in NACE MR0175 / ISO 15156-3 in the solution annealed condition. Maximum hardness is commonly 32 HRC, and many sour seawater projects tighten that to 28 HRC. The H2S partial pressure, chloride, temperature and pH envelope must be checked against the current edition for the specific application.
32 HRC is the commonly cited maximum under ISO 15156-3 for 25Cr duplex in the solution annealed condition. Projects frequently specify 28 HRC where cathodic protection and hydrogen induced stress cracking are concerns. NORSOK M-630 also caps hardness at 32 HRC, 301 HB or 330 HV10.
ASTM A790 covers seamless and welded ferritic-austenitic stainless steel pipe, and ASME adopts it as SA-790. ASTM A789 covers tube, ASTM A928 covers electric fusion welded pipe in classes 1 to 5, and ASTM A815 covers wrought buttwelding fittings.
ASTM A240, adopted by ASME as SA-240. It requires solution annealing between 1025 and 1125 C with a water quench, and it lists 795 MPa minimum tensile, 550 MPa minimum proof strength, 15 percent minimum elongation and 310 HBW or 32 HRC maximum hardness.
About 33.1 ksi (228 MPa) at 38 C from ASME Section II Part D Table 1A for Section VIII Division 1 construction, falling to roughly 29.4 ksi at 315 C. ASME B31.3 Table A-1 lists about 38.7 ksi at ambient. The difference is a safety factor, not a material difference, so use the table that matches your code of construction.
35 to 55 percent by ASTM E562 point count under NORSOK M-630, measured near the surface and at mid-thickness, with the microstructure free of intermetallic phases at 400x magnification. Weld metal ranges are set by the project specification and are commonly wider than the parent metal range.
You cannot by eye. Both are magnetic, both look identical and both machine the same way. Use positive material identification to confirm chromium at 24 to 26 percent, molybdenum at 3 to 5 percent and nitrogen at 0.24 to 0.32 percent, and check the heat analysis on the EN 10204 certificate against the purchase order.
The UNS number, the specification and edition, the heat analysis, mechanical test results, the solution annealing temperature, soak time and cooling medium, PREN with the formula, ferrite content, hardness, impact energy and test temperature, ASTM G48 Method A results, and ASTM A923 results where specified, issued to EN 10204 Type 3.1 or 3.2.
Chromium, molybdenum and nickel content drive the raw material cost, and the melting, hot working and quenching route is tighter. Against that, roughly double the proof strength lets you buy less tonnage, use less weld metal and install lighter supports, so the installed cost gap is considerably smaller than the mill price gap.
Choose S32750 when chloride pitting or crevice corrosion governs and the temperature or chloride concentration is beyond what PREN 34 to 38 can carry, when sour service requires the higher alloy, or when you need the extra proof strength to reduce wall thickness. Choose 2205 when the duty is milder and cost matters more.
Yes. Butter the carbon steel face with ER2594 or a suitable transition filler first, then complete the joint so the final fusion zone never forms a hard martensitic band. Control heat input and interpass as you would for a duplex-to-duplex joint, and verify hardness across the transition.
Standing chloride-bearing test water. Limit test water to about 50 ppm chloride, drain the system immediately after the test and dry all internal surfaces. Damage from hydrotesting almost always appears at a water line rather than at the lowest point of the vessel.
The main trigger is 6 mm: NORSOK M-630 requires Charpy V-notch testing at -46 C for thickness at or above 6 mm. Above roughly 40 mm the concern shifts to quench capability, and specifications call for testing at quarter-thickness and mid-thickness rather than at the surface only.
